What methods can improve the working efficiency of the automatic winding machine?
Now automated mechanical production has replaced labor, and the same is true in electric and electronic coil winding industry.Most manufacturers have replaced manual winding machines with automatic winding machines, which can greatly improve measured work efficiency. But with increasing demand, automatic winders also need to improve their working efficiency. Today, let's briefly understand what methods can be used to improve the working efficiency of automatic winders.
First of all, we need to detect the current condition of the motor load of the automatic winding machine. When the supervised load current of the winding machine increases, the balance of the three-phase current can also be supervised. Generally, when the maximum biphasic current value does not exceed the rated current value, the unbalanced currents should not exceed 10 percent . If the difference is large, the stator winding may have a short circuit, open circuit, reverse faults, or single phase motor operation. At this time, please stop immediately, find out the cause and fix the problem before use. The control device of the large capacity automatic winding machine is generally equipped with an ammeter to monitor its current at any time. Small capacity automatic winding machines generally do not install ammeters, but are also used to measure clamp-on ammeters.
The overspeed operation of the automatic winding machine can also increase the frequency of the power supply voltage of the winding machine, or use the auxiliary winding machine to drag the test winding machine to increase the speed.
In addition, to increase the power supply and voltage frequency of the automatic winding machine, a frequency conversion device is currently used. The way to increase speed is to reduce the drive current or increase the armature end voltage. However, the increase in terminal voltage is less than the nominal voltage and reducing the driving current will cause the speed to increase steadily.
These are the methods that can improve the working efficiency of the automatic winding machine. After these operations, the working efficiency can be relatively improved, and the production can also be sped up, and the production efficiency can be improved
